HMI alarm system integrates seamlessly with PLCs, enabling automation engineers to visually diagnose and resolve issues.
Without In a conventional production line, an operator notices a flashing alarm on the HMI screen:
“Caps are missing.”
It’s a simple message, but it raises more questions than it answers. Which station? How many caps? Is the machine still running? The operator scans the line, checks multiple stations, and tries to identify the issue manually. This takes time. Meanwhile, the machine may continue running with uncapped products, leading to waste, rework, or even customer complaints. The lack of visual context and actionable guidance turns a small issue into a costly one.
This is a common limitation of traditional HMI visualization: it relies heavily on text-based alarms and operator interpretation. It assumes prior knowledge, quick thinking, and perfect memory—especially under pressure.
Now imagine the same scenario in a factory using the universal visualization software for machines: Dyvixion System, built for Smart Industry and Industry 4.0 environments. And it can connect with almost any modern PLC.
As soon as the system detects that caps are missing, the operator’s screen displays a 3D model of the machine. The exact location where the caps are missing is highlighted in red. The system doesn’t just say what the problem is—it shows where it is.
An interactive instruction appears:
“Place missing caps.”
The operator taps on the first step. The 3D model zooms in, showing the affected part. A short animation demonstrates where to access the capping unit, and place the missing caps. The operator follows the steps visually, without needing to consult a manual or ask for help.
In less than a minute, the issue is resolved. The machine resumes operation. No wasted product. No downtime. No confusion.
This is the power of 3D alarm visualization in Dyvixion:
More information is here.
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